Two Days Training Program on “Sheet metal and BIW Design” by Industrial Expert

COURSE OUTLINE

01 Introduction to sheet metal design

02    Cutting of Sheet metals:

Cutting fundamentals

Shear cutting

Sawing

Laser beam

Plasma

Water cutting.

Types of cutting

Slitting

Parting

Punching

Blanking

Piercing

Perforating

Slotting

Notching

Shaving

Trimming

Lancing

Slitting. etc.

  

03 Cutting design approach and Flat Blank Layout   

Exercise-01 and Exercise-02

(Hands on software training covering all cutting operations, defining sheet metal parameters according to industry practice. )

04 Bending:

Bending fundamentals

Press brakes

Spring back calculation

Neutral axis and K Factor

Flat pattern layout

Offset bending

Types of dies

Bottoming

Roll bending

Elasto-meter bending, 

Joggle bending

Folding

Flanging

Calculation of Air bend force   

Exercise-03 and Exercise-04

( Hands on software training covering all bending operations and K factor defining for different materials as per industry practice.) 

05 Forming fundamentals and types:

Extrusion

Stamping

Stretch forming

Deep forming

Ironing,

Embossing

Coining

Dinking

SPF (Super Plastic Forming)

Explosive forming

Magnetic pulse forming, etc.   

Exercise-05 and Exercise-06

(Hands on software training covering different types of forming/stamping operations BIW, Electrical panels and domestic products. )

   

06 Joining of sheet metals:

Welding – types of welding suitable for sheet metal

Brazing

Soldering

Riveting

Adhesive bonding

Bolt and screw

Clamping,

Clinching, etc.   

Exercise-07: This exercise covers creating sheet metal model using sheet metal joining methods.   

07 Design considerations for sheet metals:

Design for manufacturing

Industry best practices

  

08 Finishing of Sheet metal products   

Exercise-08: This exercise covers operations like corner finishing, corner relief etc.   

Introduction to BIW

BIW  Types

BIW components

BIW Design Consideration

BIW Material

Master Section   

Exercise-09: In this exercise we will cover all BIW concepts with example of vehicle floor design example in software.