Two Days Training Program on “DIE CASTING TOOL DESIGN” by Industrial Expert

 COURSE OUTLINE   

01 Introduction to Die casting 

 

02 Design of dies for metal casting

• Various casting process 
• Sand casting 
• Investment casting
• Pressure die casting
• Centrifugal casting
• Continuous casting
• Thin roll casting

Types of Die casting process

• Pressure die casting 
• High pressure casting 
• Low pressure casting
• Gravitational Die casting

Terminology applicable to process(machines) of die casting

• Hot chamber process
• Cold chamber(Horizontal and vertical) process

Casting materials and their advantage

03 Manufacturing Process

• Casting
• Forming and Shaping
• Machining 
• Joining
• Finishing

Exercise-01 and Exercise-02

Introduction of GDC AND PDC DIE on software  

 

04 How to decide parting line and design with the help of software

Main Parts of Pressure die casting Die and Gravitational Die casting die   

05

• Concept of draft
• Design of Gate and running system
• Design of core and cavity
• Design of ejector plate ,Ejector Back plate, Spacer, Sprue bush, Diffuser  

 

06 Casting defects and their remedies   

Exercise: Cover the design of die casting tool

• Gravitational die design (1exercise)
• Pressure die casting design concept and exercise